Tag Archives: Solar Cat

September 2021 Virtual Meeting

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by Keith Yoerg (RRS Secretary)

The latest meeting of the Reaction Research Society took place Friday, September 10th and had 16 attendees, including several members of the University of Michigan Aeronautical Science Association (MASA) team which conducted a long campaign of testing at our MTA site last month. After brief hellos & a short discussion on updates to this website, we got the meeting rolling with a presentation from the MASA team debriefing us on their August tests.

Screenshot of discussion during the monthly meeting

PRESENTATION ON MASA CAMPAIGN AT THE MTA

4 members of the MASA team who were present for the long campaign of testing at the MTA site were at the meeting and provided a presentation detailing how the nearly 2 weeks of work went for the team. A detailed write-up from RRS member Dave Nordling who was on site assisting for some of that time is available here.

MASA logos – Tangerine Space Machine is named after a craft brewed beer local to the Michigan area

While the end goal of conducting a hot fire test was not accomplished, there was a ton of great work and learning opportunities for both the MASA team and the RRS. The first challenge for the MASA team was in driving their equipment all the way from Michigan to Southern California. Unfortunately, they had some equipment suffer damage during the trip when their smaller “Ground Support Equipment” (GSE) trailer broke through the plywood floor of their larger travel trailer. This required them to stop in Texas and complete repairs to the travel trailer before continuing on to the MTA site.

Once at the site, the MASA team set up a 2-shift schedule (9am – 6pm and 5pm – 12am) effectively working 18-hour days to conduct the activities required for their tests. Many of these tasks took a lot longer than the team had anticipated, in particular with the supply and delivery of the gas & cryogenics needed. The MASA team was originally in contact with Airgas, but their communication was with the office closer to their home in the Midwest and not the Southern California branch. Ultimately sorting through those issues proved to be too difficult to secure a delivery while the team was at the MTA, but fortunately they were able to work with Praxair to secure a supply of the gas and cryo.

MASA presenting a great photo of nighttime work at the MTA to the members at the September meeting

Once the gas and cryogenics were at the site, the team was able to complete pressure tests of the fuel side of the system, and were ultimately able to perform 2 coldflow tests through the entire system near their target pressures. These tests revealed many more areas for design improvements that the team hopes to implement, including reducing fittings, changing the location of vents and drains, and possibly even replacing the LOx and fuel tanks.

Improvements the MASA team hopes to implement

This campaign goes down in the books as the longest to ever take place in RRS history, and proved to be challenging for both the MASA team and the RRS. Several society members graciously volunteered their time to help make this testing effort possible, and the experience revealed many ways that the society could improve our procedures to better support extensive tests like this. Namely: limiting the duration of a test period to no longer than 1 consecutive week, requesting that some members of University staff be on-site when these long campaigns take place, and requiring a longer notice time before approving this sort of test were all brought up by RRS president Osvaldo.

PERMANENT BATHROOM

Progress is continuing on the permanent RRS Bathroom structure. Work on cutting holes for doors and windows has been completed on the 20-foot shipping container and delivery is expected imminently to the new work site at Wilbur’s hangar. The next stages of construction including adding plumbing, fixtures, and the doors and windows, and Osvaldo has already acquired some of these items to install

View from inside the container with the doors and vent windows installed

SEPTEMBER MTA EVENT & WORK PARTY

The USC Rocket Propulsion Lab (USCRPL) plan to be out at the MTA site from Friday, September 24th – Sunday, September 26th to conduct a static fire of an 8″ diameter solid rocket motor. The first few days will consist of prep work and the firing is planned on that Sunday. Several members including Bill Inman and John Krell indicated in the meeting that they have stepped up to the Yoerg Challenge and built model rocket kits to fly at the MTA. This will give us a great excuse to test out the new PVC wire rail launchers as well as the newly purchased Cobra wireless firing system.

In addition, the society has decided to use Sunday, September 26th as the date for our annual “Work Party” to perform maintenance and cleaning tasks at the MTA site. The expected tasks we would like to complete are:

  • Weld the plate on the vertical test stand
  • Removal of dry vegetation
  • Move drum of RP1 (from MASA testing) into one of the lockable containers
  • Fix the 2 broken latches on the Dosa Building roll door
  • Prep/measurements in area for new container bathroom

YOUTH ROCKETRY CLASS

RRS Vice President Frank updated the membership on the upcoming youth rocketry class in Boyle Heights with details on the schedule and overall plan. As opposed to 2 alternating classes, we will now be working with a single class of up to 30 students. The classes will run every Friday starting on September 24th, with a launch planned at the MTA site on November 13th. The plan is for each student to build their own Estes Baby Bertha kit and fly it twice on launch day. RRS Secretary Keith is currently working on 3D printing fin alignment jigs for the students, which will help in both teaching the students about that technology as well as properly installing straight & aligned fins on their rocket kits.

Several of the 3D printed fin alignment jigs

MISCELLANEOUS DISCUSSION

The end of the meeting consisted mostly of miscellaneous discussions around the various projects that RRS members are currently working on. Some of the highlights included John Krell’s new, very small (20x80mm) electronics board capable of collecting 7 channels of data onboard a flight, with over half of those channels at 500 Hz! Bill Inman updated members on the progress with his Solar Cat steam rocket, and there was a brief discussion of ham radio operations with Tom Hendricks sharing some of his wealth of knowledge in that subject. Overall it was a fun meeting with a lot of good discussion & participation from the membership.

NEXT MONTHLY MEETING

The next RRS monthly meeting will be held virtually on Friday, October 8th at 7:30 pm pacific time. Current members will receive an invite via e-mail the week of the meeting. Non-members (or members who have not received recent invites) can request an invitation by sending an email to:

secretary@rrs.org

Please check your spam folders and add secretary@rrs.org to your email whitelist to make sure you receive the invitation.

MTA launch event, 2021-06-19

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by Dave Nordling, Reaction Research Society

The society held a launch event at the Mojave Test Area on June 19th. With many people having other plans, we were sparsely attended but able to get a few things done. The winds were very low and sun was very hot that day (105 F) making it a challenge to operate at the site, but with each other’s help we managed. I was the pyrotechnic operator in charge that day. I had intended to bring my hybrid rocket for this event but wasn’t able to complete the rocket in time. It would be Bill Inman’s Solar Cat, a pair of micrograin alphas and witnessing the UCLA Prometheus team launch their hybrid rocket after getting a replacement nozzle from the motor supplier.

UCLA Prometheus team posing before bringing their hybrid rocket to the launch rail at FAR.

BILL INMAN’S SOLAR CAT

Bill Inman and Jon Wells made the journey from Nevada to demonstrate a new sun tracking system improvement to better automate the solar heating process with the parabolic mirror. Unfortunately, there were several problems with the installation that ultimately went unresolved for that day. A series of benchtop tests would be needed before bringing his combined solar collector and rail launcher back to the MTA for a launch.

Bill had also expressed concerns about vibration from over-the-road travel taking its toll on the structure. He was already considering a major rebuild of his parabolic collector with a wider aperture. The next iteration of the Solar Cat is also supposed to be larger in diameter and capacity. With the Solar Cat work at a halt, Bill and Jon came over to assist Manny Marquez and myself with the loading of a pair of RRS standard alphas.

A PAIR OF ALPHAS

Osvaldo Tarditti was unable to attend this event, but he did measure out the zinc and sulfur in separate pre-weighed bags and provided a clean pair of alpha parts complete with the nozzles and well-painted, turned and recovered aluminum nosecones. For our new members, the society likes to give the experience of micrograin rocketry. Manny, Bill and Jon would have their first experience loading and firing an alpha that day. The society hasn’t launched many micrograin rockets since before the pandemic.

Manny Marquez loads the pre-weighed charges of zinc and sulfur powders before closing up the mixing barrel.
With the generator powering the electric motor driven roller, the drum sits and gently rolls mixing the zinc and sulfur to a consistent mixture.

Manny was a big help getting the equipment out and running. I was able to train him in the old RRS tradition of micrograin rocketry. With only two rockets, we gave the loading duties to Bill and Jon. For their handling of the dirty task of slowly loading the propellant tubes, they each got the honor of finishing the build and preparing for launch.

New member, Jon Wells (left) and returning member, Bill Inman (right) hold the first of two loaded alpha propellant tubes.
Bill Inman doing the hook-up under oppressive heat.

I was able to teach Bill, Jon and Manny the safe procedure for hooking up back to the control box in the blockhouse. With a well rehearsed procedure including air-and-road checks, we notified FAR in advance of firing our two alphas for that day to prevent anyone from wandering downrange before we fired.

Still capture from the launch of Bill Inman’s alpha; fast as hell

We each got a good lesson in the value of teamwork and a renewed respect for the heat of summer. The micrograin rocket is a simple but powerful initiation into experimental rocketry.

We all brought a lot of ice and drinks for that day and it was a big help.

Our next event has not been scheduled but we do plan to return to the MTA in July 2021. For members interested in planning the next event at the MTA, contact the RRS president and the executive council.

president@rrs.org

MTA launch event, 2021-05-01

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by Dave Nordling, Reaction Research Society

The Reaction Research Society held an event at the Mojave Test Area (MTA) on May 1, 2021. Dave Crisalli was the pyrotechnic operator in charge. RRS president, Osvaldo Tarditti, was also present along with myself, It was not to be a launch event as all planned tests were static firings by the UCLA liquid rocket team and the UCLA hybrid motor team. The winds were very high that day consistently above 20 MPH and gusts above 50 MPH at times. The weather otherwise was very cooperative with comfortable temperatures.

Other than gusting and persistently hugh winds, it was a great day at the MTA on 5/1/2021

Dave Crisalli gave a safety briefing in the George Dosa building to all attendees before the first static fire campaign would begin. The RRS pyrotechnic operator in charge is responsible for the safety of all during the event. Hazard identification (spiders, snakes, sharp objects) and good practices (hydration, sunscreen) are always part of the briefing, One of the most important things, Dave Crisalli mentioned was not to be in a hurry. It is very important to take the proper time to do things correctly and safely even if it means not proceeding with the intended test that day. Taking your time means avoiding mistakes and improving your chances for success.

Xavier Marshall observes the UCLA hybrid motor controls setup at the RRS MTA on 5/1/2021.

RRS members, Bill Inman and John Wells came to the MTA for the event, but only as spectators. The Solar Cat project is still active and undergoing improvements to its sun tracking method. Bill is also expanding the collector area and adjusting the necessary support structures. It is likely Bill and John will be back for the next RRS MTA event.

Dave Crisalli (left) and Bill Inman (right) at the RRS MTA vertical test stand on 5/1/2021

Also in attendance was the Compton Comet team who have all recently joined the society as members. It was their first time visiting the MTA and getting a chance to see another university team conduct liquid rocket test operations at our vertical test stand.

Members of the Compton Comet team, Manuel Marquez, Aarington Mitchell, Tre Willingham (from left to right) wait at the Observation Bunker at the MTA for the hybrid motor firing with Waldo Stakes (at right).

RRS member, Wolfram Blume came by the RRS MTA to take measurements of the vertical test stand for a future static fire test of his ramjet upper stage engine. He intends to use a leaf-blower compressor motor to simulate foward air flow, but a lot of calculations and planning is required before proceeding. The vertical test stand has a winch and pulley system still attached from Richard Garcia’s liquid motor test in 2017. It should be adequate for Wolfram’s lifting needs when mounting the test equipment to the stand.

The vertical test stand with the winch and pulley system still mounted.

The UCLA team spent the night before on our site setting up their equipment. This advanced planning paid off as they were ready for the first of two hot-fires of the liquid rocket just past noon.

Camera adjustments made before the first hot fire of the UCLA liquid rocket on 5/1/2021

Often, it can take several hours to verify all systems are in good working order before testing especially with a liquid rocket, The hybrid rocket was no exception that day.

The UCLA hybrid motor team installs the fuel grain and nozzle into the 98mm standard motor casing,
The UCLA hybrid motor mounted for static fire on the RRS MTA I-beam

One of the two load cells had failed so the two teams had to share the same load cell between the hybrid motor and liquid motor firings. UCLA chose to let the hybrid team go next after successful results were seen with the first firing, The UCLA hybrid motor team corrected a few issues and were able conduct a successful hot-fire by late afternoon.

The society members in attendance also had time to make some minor repairs to the new mobile trailer asset, A steel plate was added to keep intruders from entering. Thanks to Waldo Stakes for doing the welding for this temporary fix.

The mobile trailer at the RRS MTA needs a lot of repairs

There was sufficient daylight remaining for a second hot-fire of the UCLA liquid rocket, The team had another engine with the previous injector design from last built and ready with a fresh internal ablative liner. They had retanked another load of ethanol and the liquid oxygen cylinder had sufficient stores for another loading cycle.

Preparing for liquid oxygen transfer to the propellant tank

Thanks to the hard-won, acquired experience of the UCLA team and their commitment to training new members and holding to their proven procedures, they were able to conduct the second firing safely for an impressive finish that day.

The UCLA liquid rocket team poses before their liquid rocket after a second successful hot fire on the same day.

Initial data from both UCLA static firings of their liquid motor suggest that the 650 lbf nominal thrust motor outperformed expectations and will be ready for vehicle integration and flight by May 29, 2021. The UCLA team had reason to celebrate at the end of the day. The RRS was glad to be a part of UCLA’s continued campaign to fly liquid rockets that are competitive with any university team in the country.

For other universities interested in working with the RRS, please contact the society president submitting a Standard Record Form downloaded from our website,

president@rrs.org